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Vibration Isolation - Resilient Mounting

Reduction of structure-borne sound by the introduction of elastic mounts
Fig. 1 Reduction of structure-borne sound by the introduction of elastic mounts.

Mounts3.JPG
Fig. 2 Steel spring, rubber mount and steel cushion.

Force Ff being transmitted to the foundation due to exciation of the mass by force Fm.
Fig. 3 Force Ff being transmitted to the foundation due to exciation of the mass by force Fm.
Force transmissibility, T, as a function of normalised frequency and damping ratio
Fig. 4 Force transmissibility, T, as a function of normalised frequency and damping ratio.
 Analog mechanical circuit for elastic mounting with the isolator as a passive four-pole
Fig. 5 Analog mechanical circuit for elastic mounting with the isolator as a passive four-pole.
Spring_Rubber.JPG
Fig. 6 Comparison of transmissibility of steel spring (dashed) versus rubber mount (solid).

Machinery such as engines, fans, electrical motors, compressors etc. can constitute important sources for both air-borne and structure-borne sound (vibrations). Other equipment might be sensitive to vibration excitation. Vibration isolation or as it is also referred to ‘resilient mounting’ can be used to achieve significant reductions of transmitted vibrations. Figure 1 shows to the left a diesel engine hard mounted resulting in a vibration level, v’f , on the foundation and the same system to the right with a resilient mounting resulting in a vibration level vf on the foundation. The effectiveness of the vibration isolation is given by its insertion loss in dB: IL = 20 log10 (v’f/vf).

There exist many types of vibration isolators. These can roughly be divided into three groups i.e. those based on steel springs, on rubber, and steel cushions (see Figure 2). The choice of the most suited vibration isolator is problematic. Frequently, the choice is based on only on the manufacturer’s specifications i.e. physical dimensions and estimated natural frequency for a given mass loading. The natural frequency is normally calculated from the simple single degree of freedom system shown in Figure 3 consisting of a mass connected to a perfectly rigid foundation via a spring and a damper. Based on this system the force transmissibility, T = Ff / Fm, can be determined. Figure 4 shows a plot of the force transmissibility, T, as a function of the frequency normalised with the natural frequency of the elastic mount, f0. Two important facts can be seen from Figure 4. First, it can been seen that the resilient mount only provides vibration isolation for frequencies higher than 1.4 f0. Secondly while some damping, here given by the critical damping ratio ζ, is good for controlling the response at the natural frequency too much damping will have a detrimental effect on the vibration isolation at higher frequencies.

For real systems, the foundation will not be perfectly rigid as in Figure 3 and a more complex model is required to accurately describe the engine – isolator – foundation system. Figure 5 shows a model where the vibration isolator is described by a passive four-pole. The properties of the engine foundation and the base of the engine are described by their complex mobilities (velocity/force). The vibrational source strength of the engine is here modelled as a velocity source. Analysis of the system in Figure 5 gives that the previously mentioned insertion loss can be found as IL=20 log |A+C/(Mm+Mf)| where A is 1 for a perfectly mass less spring and C=vm/Ff. The important conclusion is that a high insertion loss, IL, requires that not only should the vibration isolator be very soft but that the mounts for the isolator should have very low mobility i.e. be very stiff.

Figure 6 shows a comparison between a measured steel spring and a rubber cushion. The data has been normalised so that both isolators have the same static deflection. The data shows that at the lower frequencies the steel spring has the lowest transmissibility. However, at higher frequencies the transmissibility of the steel spring deteriorates due to standing waves (seen as peaks). The rubber cushion is not affected by standing waves as the rubber is highly damped.